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Plain Clay Tiles: Types, Defects, and Single Tile Repair
ORIGINAL PLAIN CLAY TILES ON LONDON VICTORIAN TERRACES: - PLAIN CLAY TILES ARE THE STANDARD COVERING ON LONDON VICTORIAN TERRACES FROM APPROXIMATELY 1880 ONWARDS. THE ORIGINAL TILES ARE HAND-MADE OR MACHINE-PRESSED CLAY TILES: 265MM × 165MM (THE STANDARD UK PLAIN TILE SIZE — THE ONLY SIZE THAT HAS REMAINED BROADLY CONSISTENT FROM VICTORIAN TO MODERN). TWO NIBS ON THE BACK FACE HOOK OVER THE TILE BATTEN; NAILED EVERY 4TH COURSE (NAILING EVERY COURSE — "EVERY TILE NAILED" — WAS NOT STANDARD IN ORIGINAL VICTORIAN CONSTRUCTION). THE TILE IS SINGLE CAMBERED (SLIGHTLY CURVED ALONG ITS LENGTH — THE CURVE ENSURES THAT THE LOWER EDGE OF EACH TILE IS LIFTED SLIGHTLY AWAY FROM THE FACE OF THE TILE BELOW, ALLOWING DRAINAGE AND PREVENTING CAPILLARY ACTION). - TYPES OF ORIGINAL TILE (COMMONLY FOUND ON LONDON VICTORIAN TERRACES): - HANDMADE CLAY TILE (PRE-1900): IRREGULAR SURFACE, SLIGHTLY VARIED COLOUR AND PROFILE. OFTEN MORE VALUABLE FOR CONSERVATION REASONS THAN MACHINE-PRESSED. - MACHINE-PRESSED CLAY TILE (1890S+): MORE UNIFORM BUT STILL NATURAL CLAY — TYPICALLY DARK RED OR BUFF. - SAND-FACED CLAY TILE (1890S-1940S): A MACHINE-PRESSED TILE WITH A SAND TEXTURE APPLIED TO THE FACE — PROVIDES A TEXTURED APPEARANCE AND IMPROVES RESISTANCE TO ALGAE GROWTH. - CAMBER AND FITTING: PLAIN TILES MUST BE FITTED WITH THE CORRECT CAMBER ORIENTATION — CURVE UPWARD (CONCAVE FACE DOWN). A TILE FITTED UPSIDE DOWN SITS FLAT, CUPS WATER, AND WILL FROST-CRACK.
COMMON DEFECTS IN PLAIN CLAY TILE ROOFS: 1. CRACKED OR BROKEN TILES: IMPACT DAMAGE (FALLING CHIMNEY POTS, FALLING TILES FROM ABOVE, PERSONS WALKING ON THE ROOF WITHOUT BOARDS). ALSO: FROST CRACKING (TILES THAT WERE NOT FIRED TO A SUFFICIENT TEMPERATURE TO ACHIEVE LOW WATER ABSORPTION — < 0.5% WATER ABSORPTION BY WEIGHT IN A FROST-RESISTANT TILE; TILES WITH HIGHER WATER ABSORPTION CRACK ON FREEZING WHEN WET). ORIGINAL HAND-MADE AND MACHINE-PRESSED CLAY TILES ARE GENERALLY FROST-RESISTANT IF ORIGINALLY WELL-FIRED. 2. SLIPPED TILES: A TILE HAS SLID DOWN THE SLOPE (THE NIBS HAVE DISENGAGED FROM THE BATTEN — DUE TO THE BATTEN SHRINKING, DECAYING, OR THE TILE BEING CRACKED AT THE NI). SLIPPED TILES LEAVE A VISIBLE GAP AND EXPOSE THE SARKING MEMBRANE OR LATH AND PLASTER (ORIGINAL) TO UV AND WIND. 3. MOSS AND LICHEN GROWTH: VERY COMMON ON NORTH-FACING SLOPES AND IN SHADED AREAS — MOSS RETAINS MOISTURE AND ACCELERATES TILE FREEZE-THAW DAMAGE. BIOCIDE TREATMENT (BATICLEAN CR, ALGAECLEAR PROFESSIONAL): SPRAY ON; ALLOW MOSS TO DIE AND DRY OVER 4-6 WEEKS; BRUSH OFF. DO NOT PRESSURE WASH (THE JET PENETRATES UNDER TILE EDGES AND CAN LIFT TILES AND FORCE WATER INTO THE SARKING). 4. MISSING OR FAILED SARKING (UNDERLAY): ORIGINAL VICTORIAN ROOFS WERE TYPICALLY BUILT WITHOUT A SARKING MEMBRANE (JUST BATTENS ON RAFTERS) — WIND-DRIVEN RAIN AND SNOW DIRECTLY ENTERS AROUND THE TILE EDGES AND THROUGH TILE CRACKS. FITTING A BREATHABLE SARKING MEMBRANE IS PART OF A FULL RE-ROOF BUT CANNOT BE RETROFITTED TO A STANDING TILE ROOF WITHOUT STRIPPING.
SINGLE TILE REPLACEMENT: BROKEN OR SLIPPED TILES CAN BE REPLACED INDIVIDUALLY WITHOUT LIFTING ADJACENT TILES IF ACCESS IS AVAILABLE: - LIFT THE TILES IN THE COURSE ABOVE THE DEFECTIVE TILE (USING A TILE LIFTER OR A FLAT PRYBAR CAREFULLY INSERTED UNDER THE NI EDGE — DO NOT CRACK ADJACENT TILES). - REMOVE THE DEFECTIVE TILE. - FIT REPLACEMENT TILE — NI ONTO BATTEN; CHECK CAMBER ORIENTATION (CURVE UP); LOWER THE COURSE ABOVE. - NAIL THE REPLACEMENT TILE IF IT IS IN A NAILING COURSE. SOURCING MATCHING TILES: RECLAIMED PLAIN CLAY TILES — FROM LOCAL SALVAGE YARDS (LASSCO, THORNHILL RECYCLED BRICK AND TILE, BUILDSTOCK) — MUST MATCH PROFILE AND COLOUR AS CLOSELY AS POSSIBLE. NEW TILES: MARLEY PLAIN TILE (HEATHLAND — CLOSEST TO ORIGINAL MACHINE-PRESSED), DREADNOUGHT CLAY PLAIN TILE, KEYMER CLAY PLAIN TILE.
Emergency Repair, Re-Roof Decision, and Costs
EMERGENCY ROOF REPAIR — STORM DAMAGE: WHERE MULTIPLE TILES ARE LOST OR BROKEN IN A STORM, EMERGENCY MEASURES ARE NEEDED BEFORE A ROOFER CAN ATTEND FOR A FULL REPAIR: - TEMPORARY WATERPROOFING: LARGE GAUGE POLYTHENE SHEET (MINIMUM 1000 GAUGE — 250 MICRON) DRAPED OVER THE RIDGE AND TIED TO THE GUTTERS WITH ROPE (DO NOT USE BRICKS TO WEIGHT IT — HEAVY ITEMS SLIDING OFF A PITCHED ROOF ARE DANGEROUS). DO NOT ATTEMPT TO WORK ON A ROOF IN WIND ABOVE APPROXIMATELY 20 MPH. - ROOF REPAIR TAPE: FROM INSIDE THE LOFT, SELF-ADHESIVE ROOF REPAIR TAPE (EZY-FIX ROOF REPAIR TAPE, GEOCEL STORM SEAL) CAN BE APPLIED OVER SARKING FELT PUNCTURES FROM BELOW — A TEMPORARY INTERIOR PATCH. THIS DOES NOT REPLACE EXTERNAL TILE REPLACEMENT BUT STOPS ACTIVE DRIPPING WHILE THE EXTERNAL REPAIR IS ARRANGED. - EMERGENCY ROOFER CALL-OUT: MOST LONDON ROOFING CONTRACTORS CAN RESPOND WITHIN 24-48 HOURS FOR EMERGENCY STORM DAMAGE. SCAFFOLDING MAY BE REQUIRED FOR LARGER AREAS OF DAMAGE — NOT ALL REPAIRS CAN BE DONE FROM A ROOF LADDER.
RE-ROOF DECISION GUIDE: FULL RE-ROOFING IS GENERALLY JUSTIFIED WHEN: - MORE THAN 25-30% OF TILES ARE CRACKED, DELAMINATING, OR BROKEN - THE BATTENS ARE ROTTEN (CRUMBLING OR SOFT WHEN PROBED) - THE SARKING FELT IS ABSENT OR UNIVERSALLY FAILED (STIFF, BRITTLE, TEARING) - WIDESPREAD SLIPPAGE AFFECTS MULTIPLE COURSES - PREVIOUS REPAIRS HAVE USED INCOMPATIBLE MATERIALS (CEMENT POINTING OVER LIME MORTAR; WRONG TILE TYPES) - THE ROOF IS MORE THAN 50-60 YEARS OLD WITHOUT A MAJOR RENOVATION
COSTS (SUPPLY AND FIT, LONDON 2025-2026): SINGLE PLAIN TILE REPLACEMENT (RECLAIMED CLAY — SUPPLY AND FIT PER TILE): £50-150 (MAINLY SCAFFOLDING CALL-OUT) STRIP AND RE-ROOF WITH RECLAIMED CLAY PLAIN TILES (PER M²): £90-160/M² STRIP AND RE-ROOF WITH NEW CLAY PLAIN TILES (MARLEY, DREADNOUGHT — PER M²): £100-180/M² STRIP AND RE-ROOF WITH CONCRETE PLAIN TILE (NOT RECOMMENDED FOR CONSERVATION AREAS — PER M²): £60-100/M² BREATHABLE SARKING MEMBRANE AND RE-BATTEN (PART OF ANY FULL RE-ROOF): INCLUDED SCAFFOLDING (TYPICAL LONDON VICTORIAN TERRACE — PER WEEK): £1,500-3,000
Frequently Asked Questions
How many cracked tiles can I have before I need a full re-roof?▼
Can I replace a few tiles myself on a London Victorian terrace?▼
What is the best plain tile to match an original Victorian terrace roof in London?▼
How much does a full re-roof cost on a London Victorian terrace?▼
Should I replace the sarking membrane when re-roofing?▼
Important Note
This guide is for general information only. Building regulations, planning rules, and legal requirements change regularly and vary by local authority. Always seek professional advice specific to your project and location. RCB Design & Build offers free initial consultations — book your free survey.